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XPS (Extruded PolyStyrene)
Foam Board M.F.G Line
Model : XPS LINE |
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UL Inc. Extruded PolyStyrene Foam Board Production Line(XPS Board Line) designed by the newly improved technology and by specialized know-how accumulated over 15 years,
Along with customers from the first stage of design to fabrication hand in hand to incorporate and meet what he needs, UL Inc. continuously steps forward to open up the new technology of XPS production system.
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Especially,
T-Die units with high performance and Tandom extruding system
has been upgraded continuously over 15 years and Centralized
computer system are able to be in excellent reliable productivity
and automatic process of XPS Board line.
XPS Foam board by UL Inc. line has a closed cell structures
inside board, that makes it be an insullating and protection
of Air, Heat, Water and Sound greatly as well as Flame retarding.
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Extrusion Capacity
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400 - 450kg / Hr
700 - 750kg / Hr |
Product
Thickness(mm)
Width (mm)
Length (mm)
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30 - 100mm (600mm Width)
30 - 100mm (900mm Width)
600, 900mm
1800 - 2400mm
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| Density |
27 kg /  ~ 45 kg / |
Production Line Speed
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Up to 20M / Min |
Estimated Area
XPS Line
Included Ware-house,Office,Laboratory,Etc |
100M x 12M (1,200  )
5,000 ~ 10,000 |
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Electric Consumption
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'S' Type : Approx. 680 kw
'L' Type : Approx. 820 kw |
Air
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4 ~ 7
Bar, 150L / Min |
| Water |
1 ~ 3
Bar, 300L / Min |
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| Resin : |
GPPS(General Propose PolyStyrene) |
Blowing Agent
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HCFC
CO2 Liquid Carbon Di-Oxide Supply System (OPTIONAL) |
| Additives ( Neucleating agent, Color Master batch, Etc ) |
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| Skilled Worker |
2 |
Worker
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4 ~ 6 |
| Helper |
1 ~ 2 |
| Quality Inspector |
1 |
| Total |
8
~ 11 |
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General specification for XPS line Components |
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| • Maximized performance of Extruders |
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Consisted of 2 Extruders, Primary and Secondly extruders(Tandom system).
They are perfectly designed in all of aspects, Melting, Mixing, Cooling functions and allows
maximized through out in efficiency. Main functions of Primary extruder is to melt resin and to mix
blowing agent and additives to melted resin, these performances have been up-gradeded
continuously through accumulated know-how over 15 years.
Secondly extruder designed to be in sufficient cooling capacity produces
the reliable XPS foam board. |
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| • Production of Low Density
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| Secondly extruder designed to meet cooling capacity sufficiently as well as unique
design of T-Die unit to control temperature of sections precisionly comprising
T-Die unit are suitable to produce the low density of XPS Board stablely.
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| • Thickness controlled by Computer |
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All size of thickness is controlled and adjusted through centralized computer(HMI Program system)easily.
It leads to save both operation time and manufacturing
cost heavily, not necessary to replace Die lips according
to thickness.
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| •Automatically controlled |
All of factors, Raw material weighing & feeding,Temperature of extruders,T-Die unit, Line speed,
data for operation,Size of products, are monitored and controlled by Auotomation system
(HMI Program).
furthermore saving and management of data. |
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| • Adoption of new high technology into XPS line |
| The specially designed and unique Adaptor units placed between Primary and Secondly Extruders acts as filter, which detects non-properly melted resin and then drains before going into Secondary Extruder. Sequently it effects to down manufacturing cost and to be in stable and reliable quality. |
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| • Building material |
| Inside and Outside insullation of Building |
| Roof |
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| • Cold storage warehouse |
| • Ice link floor |
| • Refrigerator Viehcle |
| • Construction |
Road
Civic works |
| • Industrial area for insullation properties requirements |
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Dry type insulate
panel for outside |
Inside wall (double wall)insulating |
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Underground floor
insulate operatir |
Insulate board operating
at the ice storage warehouse |
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Size (Normal)
| Thickness(mm) |
Width(mm) |
Length(mm) |
Weigth(kg / ) |
| 30
t ~ 100 t |
600 |
Custom sized |
27 ~ 45 (kg / ) |
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900 |
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Adiabatic
The lowest thermal conductivity resulted from the micro closed cell structure
distributed evenly.
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Fire Self-Extingush
XPS Board has self-extingushing properties when fire doesn't exist.
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Various Hardness according to application
Colsed cell structure makes XPS Board be in various strength by controlling cell size
through Blowing agent. Various hardness of board can be produced.
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Installation and Handling easy
Cut by common saw , kinfe and tools and installed by glue or nails easily, that means
to down installation cost more sharply than other existing insullation board.
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Anti-Humidity and Water properties
XPS Board made up with a continued micro closed cell structure so that Water
or Humidity can't infilate into the Board.
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