Home > product > C.C.L. (Color Coating Line)

E-Catalog (Flash View)   E-Catalog (PDF Down)  C.C.L. (Color Coating Line)   The color coating line may be broadly divided into following sections: · Entry section. · Entry accumulator section · De-greasing and Pre-treatment section · Coating and Baking section · Exit Accumulator · Exit Section.   ㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍㆍ   We, UL Inc. offer a complete range of services to support all your needs. Consulting Services Our Professional Services include: · Design services · Installation engineering · Engineering audits · Feasibility studies · Financial analyses · Operations management · Personnel training · Know-how and technical assistance. On Going Support As part of the total solution package we have close affiliations with world class steel companies operating coil coating facilities that will offer their product and process knowledge. We also have coil coating specialist contractors who can be placed at a clients workplace on a full time basis for the purpose of operational training and management.     Type Aluminium, Galvanized steel & Galvalume steel Thickness 0.15 mm min. ~ 0.8 mm max. (for Al.) 0.15 mm min. ~ 1.0 mm max. (for Gl.) Width 600 mm min. ~ 1575 mm max. Outside dia 1600 mm max./ 800 mm min Inside dia 508 mm Weight 15 Ton max. Type Continuous Paint coating line - One (1) double side coat, single bake (Option for 2nd double side coat, 2nd bake type) Line direction Right To Left (to be decided by the Customer) Line speed Entry & Exit : 10~80 mpm Process : 10~60 mpm Reference Strip 0.5mm x 1575mm @ 60mpm (coil product) Power supply Low voltage : AC 380V +/-10, 3phase, Frequency : 50 Hz Raw water Temperature under 30°C, pH 6-8 Steam 3.5 kg/cm2 Compressed air 4-6 kg/cm2 ; dew point < (-40°C) LPG LCV = 22,800 kcal / Nm3 Pretreatment chemical Henkel Bonderite 1402 No rinse dry-in-place type PMT 50 °C Paint type (Solvent based) Polyvinyl fluoride (PVDF) Polyester Epoxy Vinyl Phenolic Acrylic Polyurethane Plastisol Paint thickness Primer paint = Top : 7μm                       Back : 7μm                       40% solids by volume Curing temperature Primer paint = 230°C max ( PMT) Paint thickness Finish paint = Top : 20μm                     40% solids by volume Curing temperature Finish paint = 260°C max (PMT) Subject to all technical specifications and test conditions described in the proposal / agreed in the contract Seller will guarantee for following parameters for the following reference strip size Reference strip: 0.5 mm thick x 1575 mm width aluminium @ 60 mpm process speed. GUARANTEE PARAMETER GUARANTEE VALUE REMARK Line Speed Process speed 10~60 mpm   Coating Thickness ( DFT) Primer paint Finish paint 7 micron +/- 10% 7 micron +/- 10% 25 micron +/-8% Top side Back side Top side Oven temperature +/- 5°C on set value   Strip temperature in Oven (PMT) Prime Oven Finish Oven 230°C +/- 5°C 260°C +/- 5°C At constant speed condition and Subject to thickness difference below 0.20 mm between pre and post strips Incinerator 98.0 % Destruction efficiency Strip appearance No contamination   - 8,930,000 m/year - based on P.V.D.F coil product (full production) & 0.5 x 1,575 x 60 mpm coil product - 60m x 60min x 8 hours x 365 days x 0.85