Aluminum Composite Panel Manufacturing Line by UL Inc.

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	ACP (Aluminum Composite Panel) Manufacturing Line


	The new trend of the advanced building culture are being pioneered by UL Inc. since we have been manufacturing the full line of Aluminum Composite Panel (including Fire retardant and Non-combustible) based on the turn-key basis i.e. from design, fabrication, manufacturing & initial test running as well as commissioning and the special training program concerning the recipe of raw materials up to independent operation & maintenance of machineries and equipments by clients' operator by themselves.
	UL Inc. is therefore improving the quality of A.C.P. Line by means of our R&D team's sweaty & great efforts continuously so that our customer is able to become one of the 1st class world leaders in this field of A.C.P. final products technically & commercially as recognized as the global leader as well.

ACP-Normal : 1) S type 2) L type 3) XL type

ACP-FR (B1 Grade) : 1) S type 2) L type 3) XL type

*Remarks : FR(Fire-Retardant)

( The basis of Al Coil thickness: 0.5t. width: 1,250w )

ITEM	ACP-Normal S/L type		ACP-FR S/L type		ACP-FR XL type
Production capacity	2.5m/min	3.5m/min	2.5m/min	3.5m/min	2.5m/min~3.5m/min
Width(mm)	1,000~1,600		1,000~1,600		1600 ~ 2,100mm/max
Thickness(mm)	3. 4. 6		3. 4. 6		4. 6
Al Coil thickness (mm)	0.3~0.5		0.3~0.5		0.4~0.5
Al Coil diameter/weight (max)	1400Φ/6ton		1400Φ/6ton		1400Φ/8ton
Space required (W x L )m	15 x 60	15 x 65	15 x 80	15 x 85	25 x 100
Power consumption	620kw	720kw	680kw	780kw	920kw

ACP-Normal Production Capacity S type/ L type/ XL type

ㆍConsumption of Raw material (1shift 8hrs working)

( Panel thickness: 4mm. Aluminum coil thickness: 0.5mm, PE : 3mm )

No	Panel width (mm)	Production speed(m/min)			Production(㎡)			Consumed PE(kg)			Al coil(kg)
No	Panel width (mm)	"S" type	"L" type	"XL" type	"S" type	"L" type	"XL" type	"S" type	"L" type	"XL" type	"S" type	"L" type	"XL" type
1	1,020	2.5	3.5		1,220	1,710		3,370	4,730		3,304	4,626
2	1,250	2.5	3.5		1,500	2,100		4,140	5,775		4,050	5,670
3	1,575	2.2	3.2	3.5	1,660	2,420	2,640	4,580	6,655	7,300	4,480	6,530	7,140
4	2,100			2.7			2,720			7,500			7,340

ACP-FR(Fire-Retardant) Production Capacity S type/ L type/ XL type

ㆍConsumption of Raw material (1shift 8hrs working)

( Panel thickness: 4mm. Aluminum coil thickness: 0.5mm, PE + MF : 3mm )

No	Panel width(mm)	Production speed(m/min)			Production(㎡)			Consumed PE(kg)+MF			Al coil(kg)
No	Panel width(mm)	"S" type	"L" type	"XL" type	"S" type	"L" type	"XL" type	"S" type	"L" type	"XL" type	"S" type	"L" type	"XL" type
1	1,020	2.5	3.5		1,220	1,710		6,220	8,720		3,304	4,626
2	1,250	2.5	3.5		1,500	2,100		7,650	10,710		4,050	5,670
3	1,575	2.2	3.2	3.5	1,660	2,640	2,640	8,490	12,660	13,400	4,490	6,690	7,140
4	2,100			2.7			2,720			13,800			7,340

ACP line for exterior cladding panels (PDF View)

ACP line for exterior cladding panels (PDF Down)

• Operating unit (Fully Computerized Automation System)

This Fully Computerized Automation System is capable of operating the whole production facilities in accordance with the fully computerized operatable system.
Therefore, it is able to control the speed, temperature, pressure and time of machineries and the corresponding equipments as well as the maintaining of the safety and the current state & figures of present manufacturing of the products as well.
Accordingly, the total numbers of operators are able to be minimized and furthermore all the input data is capable of saving & storing and therefore all the optimized technical datum as well as the relevant production data are recordable, restorable and printable
So that all the operators are able to manage the whole plant very scientifically & efficiently by means of the most advanced automatic controllable system absolutely.

• Co-Extrusion system

This system has been designed by the UL Inc. only in the world so that not only LDPE but also poly-glue adhesive is able to be extruded in accordance with the optimum operating conditions such as the optimized controlling of temperature & pressure and the Fine adjustment of thickness and therefore it is proven globally and regarded as the most advanced technology that enables customers to be very precisely & accurately operated,
Being guaranteed the strongest adhesion strength, i.e. no any de-lamination at all, along with the production cost saving as well as the convenient operation in this field of A.C.P. line.
It is also defined that such an adaption of co-extrusion will keep the constant pressure inside the cylinder and then the quality of final products will be surely affected & influenced by means of the uniform & stable extrusion of both LDPE & Poly-glue adhesive consequently.
We, UL Inc. 're accordingly very proud of supplying this most advanced technology system to our clients since it has been already proven from the point of commercial & technical view as well as the practical experiment concerning the adhesion strength as compared with
The conventional system such as the adhesive film process type in the global market obviously.

• 3-Layer T-Die

We only possess this unique technology of the 3 layer T-DIE system in the world.
Not only very uniform thickness of products but also even quite thin thickness product are able to extruded smoothly.
This most advanced technology system is enabling the customers to be manufactured the 1 st class recognized products which 've been produced by means of the dispersing the poly-glue adhesive uniformly and therefore it will surely prevent from the de-laminating and guarantees the strength of the adhesion quite strongly.
In the result of it, the less consumption of very expensive poly-glue adhesive is required merely.
It means that only less manufacturing cost is necessary as compared with the conventional type as well absolutely.

• Polishing roll

The whole surface of polishing roll which is one of the most important components has been very specially designed so as to keep and maintain the constant temperature uniformly and the special safety device system to be enabled to supply the heated thermal oil constantly & uniformly were also adopted & then manufactured.
The polishing roll has been obviously defined that the thickness of product is able to be adjusted by means of the accurate & precise controlling device , implementing such as the very fine adjustment of the clearance between the both rolls and therefore it is absolutely possible to obtain the optimum products in accordance with our so far accumulated know-how and the most advanced technologies thanks to our R & D teams' sweaty and great efforts continuously as well.
As the very special Chrome- Molybdenum steel has been used as for the material of construction and moreover the special heat treatment were carried out. Accordingly
the surface of polishing roll is being guaranteed concerning the long life time of the durability against the easily worn-out absolutely.

• Un-coiler

UL Inc. has specially designed and manufactured bobbin of un-coiler.
It can remove the bobbin mark on the end of Al-Coil.
This technology can avoid loss of Al-Coil sheet with 50 meters over in sometime,So production cost can be decreased with this technology.
Un-Coiler needs support frame at aonther side of bobbin, so UL Inc.'s special designed bobbin supporter can solve twisted unwinding problem of Al-Coil.

• Cutting unit

Survomotor is applied in this unit for exact length cutting along the length direction and opposite direction by maintaining of fixed speed of line.
This unit works without opposite angle error because RM bearing is installed on the rail and specially designed knife is inatalled for clean shape of cut surface furthermore hydraulic system is applied for stable cutting by fixed pressure.

• Stacker

A soft surface type of conveyor belt is applied in this unit for optimum condition of final product without any damages.
So, this unit can carry various size and thickness of products to wanting place with safety and without product loss.
When operator input the data of length and height of stacking products in millimeter unit, it can move from cutting to stacking automatically.

• Control Panel

UL Inc. control panel has been designed and manufactured in compliance with the globalize standard safety regulation so that it is able to and capable of controlling the accurate temperature, time, pressure as well as the appropriate voltage and in accordance with the characteristics of products and corresponding technical data etc.
All the parts and components on the basis of the most advanced version has been fabricated and mounted and also the very convenient handling system concerning operation and maintenance of it were enhanced and adapted from the point of very scientific design view obviously.